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Equipment name:Fully automatic glass cutting production line
Equipment composition: Single-turn single-station automatic glass loading table + CNC glass cutting machine + air-floating breaking table
AUTOMATIC GLASS LOADING TABLE
1.1 EQUIPMENT COMPOSITION
1) Equipment main frame/equipment walking system/equipment transmission system/vacuum adsorption system/mechanical flipping system/high and low voltage control system/program control system
1.2 MECHANICAL CONFIGURATION:
1) Flipping sprocket chain: special high-precision reinforced type.
2) Transmission roller: imported PU material.
3) Vacuum suction cup: imported butadiene rubber material (double adsorption structure)
4) Transmission/flipping motor: Taiwan Chengbang Motor
5) Vacuum pump: Sino-German joint venture PUXU.
1.3 ELECTRICAL COMPONENTS:
1) PLC controller: Delta
2) Inverter: Delta
3) Proximity switch: Soneng
4) Control cable: flexible shielded cable.
5) Contactor: Schneider.
6) Pneumatic components: The main components are made of Taiwan Yadek.
7), Positive and negative pressure sensor: Japan SMC
1.4 TECHNICAL PARAMETERS:
1), Film size range: Minimum film size: 1500*1500mm (only on the left)
Maximum film size: 6100*3300mm
2), Film thickness: 3~19mm.
3), Film cycle: 40-60 seconds (adjustable)
4), Transmission speed: 0~40m/min (adjustable)
5), Maximum film suction depth: 700mm
6), Maximum film attachment load: 900KG
7), Number of single-side film loading arms: six arms.
8), Number of single-arm suction cups: three.
9) Loading arm: single flip
10) Loading station: single station
11) Power supply/power
Installation power supply: 380V/50HZ (can be adjusted according to customer requirements in special cases)
12) Installation power: 8KW
13) Compressed air: 0.3Mpa-0.5Mpa
14) Vacuum pressure: -70~ -90Kpa (adjustable according to glass thickness)
CNC GLASS CUTTING MACHINE
TECHNICAL PARAMETERS
Model | LKBQ-CNC-6133L |
Air Pressure | 0.6 Mpa |
Power Supply | 380V 50 Hz or Customized |
Input Power | 9.0 kw |
Max Glass Size | 6100*3300 mm |
Min. Glass Size | 20*20 mm |
Glass thickness | 3-19mm |
X axis beam speed | 0-200 m/min |
X axis beam speed | 0-200 m/min |
Cutting accuracy | ±0.2 mm |
Brand | IGM |
Quantity of Sucker | 32 |
| Quantity of Arms | 8 |
MAIN FEATURES
Equipment frame: The equipment has been aging treated to ensure that the table surface does not deform and the parallelism is accurate.
Cutting knife seat: The knife head can rotate 360 degrees, and the upper and lower cutting (can accurately cut any straight line and various special-shaped glass)
Tabletop: Imported waterproof high-density panel is used. It can effectively prevent moisture.
Felt: Imported industrial felt (fiber and wool components) has good flatness and can prevent static electricity and reduce glass scratches.
Oil supply method: pneumatic automatic oil filling, synchronized with the lower knife. Oil circuit automatic control SY-6133.
Conveying device: synchronous belt automatic conveying.
MECHANICAL PART
Tabletop: Waterproof board is used. (Flatness ≤±0.25mm/m).
Rack: Japan KHK.
Transmission belt/pulley: Italy Barberi
Cutter wheel/wheel clamp: Germany Bohler.
ELECTRICAL PART
Directly controlled by computer, Microsoft Windows interface.
Voltage: 380V/50HZ. The equipment is equipped with a transformer.
Motor: Japanese Yaskawa servo motor.
Proximity switch: Swiss ELCO
Control card: imported from the United States, Galil
Main electrical components: relays from Japan Izumi; AC contactors from France Schneider.
Pneumatic proportional valve: Japanese SMC
SOFTWARE
Brand : Guiyou (excellent linear optimization performance)
The optimization software and production management software can be used in conjunction.
It has the function of lower knife limit protection.
It can automatically calculate the production capacity.
With more than 2,000 cutting libraries. (Convenient for drawing and operation)
AUTO CAD drawing software is compatible.
The optimization software is directly compatible with the cutting software.
It has an automatic correction function. Ensure cutting accuracy.
Cutting path selection function. Ensure the best cutting speed.
Automatically adjust the cutting knife pressure, fast, accurate and stable.
Automatically pressurize special-shaped cutting to quickly and effectively ensure the cutting effect.
Origin correction function. The origin can be set twice.
Operation input: keyboard and mouse. Chinese/English dialogue interface
It has the function of automatic adjustment of special-shaped cutting knife pressure to ensure the best cutting effect.
Special-shaped template scanning: It has the function of scanning various (including special-shaped) templates point by point and converting them into CAD graphics.
Optimization software: It can sort the cutting sizes in any combination, output the best cutting plan, and improve the cutting rate. It also has the function of manual modification in the software after optimization. Effectively improve the cutting utilization rate.
Optimization of pressure and speed: According to the graphics, straight lines, arcs, inner bends, outer bends, starting points and end points; acceleration sections, deceleration sections, etc., the most suitable pressure and speed are automatically optimized and adjusted.
Special-shaped library: It contains more than 300 special-shaped software libraries, which can meet all possible needs.
Chinese operation interface: The human-computer dialogue should use a full Chinese menu.
Drilling positioning function: The special-shaped library provides a pre-positioning function for drilling.
Blade protection function: It has a mechanical protection function to eliminate all possibilities of collision.
Special-shaped cutting: The equipment can accurately and automatically cut any straight line, oblique line or special shape.
Belt transmission: The motor directly drives the belt to transfer the cut glass to the stripping table.
Stroke protection: The maximum stroke of the equipment has dual mechanical and electrical protection.
Cutting pressure adjustment function: Any cutting pressure adjustment can be adjusted directly through the keyboard without manual operation.
AIR FLOATING TABLET BREAKING TABLE
TECHNICAL PARAMETERS
Table size: 6100×3500mm
Table height: 900±30mm (according to customer requirements)
Number of fans: 3 (independent switch control)
MAIN CONFIGURATION
Table velvet: domestic black fiber felt
Table panel: high-density fiberboard.
Top rod: three horizontal ones and one vertical one.
OPTIONAL FUNCTIONS:
• Laser marking
• Label printing
• Automatic LOW-E film deletion
PACKING AND SHIPPING OF CNC GLASS CUTTING MACHINE PRICE:
The whole machine needs to be loaded into a 40-foot container and fixed with steel wire and fixing straps.
OUR ADVANTAGES:
1. Technical capability and innovation capability:
IGM has a senior R&D and design team with 15-20 years of industry experience; the company's annual R&D cost accounts for about 10%-15% of its profits, and it launches an industry-leading product every one to two years; it has numerous invention patents and utility model patents, and the number and technical level belong to the first echelon in China.
2. Ultimate product quality and reliability:
Our factory has passed international quality certification systems such as ISO and BV. The equipment has a low failure rate and a long service life. The market is very satisfied with product quality and customer satisfaction surveys.
3. High production capacity and efficiency:
The factory covers an area of 15,000 square meters, has its own machining workshop and sheet metal processing workshop; has more than 80 employees; ERP management has been implemented from procurement, finance, orders, production, and delivery, with a high degree of optimization of production processes, high production efficiency, and reduced production costs.
4. Market share and brand influence:
Market coverage: market share and distribution at home and abroad.
Brand awareness and reputation: brand awareness, reputation and customer loyalty within and outside the industry.
Sales network and service network: the breadth of sales channels and the coverage of after-sales services.
5. Customer customization capabilities:
Provide customized solutions based on customer needs; respond faster to customer needs and market changes.
OUR SERVICES:
Услуги по установке и вводу в эксплуатацию:
Поддержка при установке на месте: Предоставление профессиональных техников для установки оборудования на месте.
Ввод оборудования в эксплуатацию: Обеспечение нормальной работы оборудования после установки, включая ввод в эксплуатацию и тестирование.
Техническое обучение:
Обучение эксплуатации: Предоставление обучения эксплуатации оборудования операторам клиентов для обеспечения их возможности правильного и безопасного использования оборудования.
Обучение по техническому обслуживанию: Предоставление обучения по техническому обслуживанию и ремонту оборудования обслуживающему персоналу клиентов для увеличения срока службы и надежности оборудования.
Техническое обслуживание и ремонт:
Регулярный осмотр: Предоставление услуг по регулярному осмотру оборудования для выявления и решения потенциальных проблем и предотвращения сбоев.
Профилактическое обслуживание: Предоставление рекомендаций и услуг по профилактическому обслуживанию на основе использования и характеристик оборудования.
Услуги по техническому обслуживанию:
Быстрое реагирование: Создание механизма быстрого реагирования для своевременной обработки запросов клиентов на техническое обслуживание.
Удаленная поддержка: Предоставление удаленной технической поддержки по телефону, видео и другими способами для устранения сбоев оборудования.
Поставка запасных частей: Обеспечение своевременной поставки запасных частей и сокращение простоев, вызванных нехваткой запасных частей.
Техническая поддержка и консалтинг:
Круглосуточная поддержка: Предоставление круглосуточной технической поддержки и консалтинговых услуг для ответа на вопросы клиентов в любое время.
Предоставлять техническую информацию, часто задаваемые вопросы и консультации в режиме реального времени.
Гарантийное обслуживание:
Гарантийный срок: более длительный гарантийный срок - 18 месяцев, предоставлять пожизненное послепродажное обслуживание.
Отзывы клиентов и улучшения:
Регулярно связываться с клиентами, чтобы активно понимать использование оборудования и удовлетворенность клиентов.
Придавать значение отзывам клиентов и постоянно улучшать продукты и услуги на основе предложений клиентов.
Услуги по модернизации и трансформации:
В соответствии с технологическим развитием и потребностями клиентов предоставлять услуги по модернизации оборудования для улучшения его производительности.
Предоставлять клиентам решения по трансформации оборудования для удовлетворения особых технологических требований или повышения эффективности производства.
